A US perspective on closing the carbon cycle to defossilize difficult-to-electrify segments of our economy.

Electrification to reduce or eliminate greenhouse gas emissions is essential to mitigate climate change. However, a substantial portion of our manufacturing and transportation infrastructure will be difficult to electrify and/or will continue to use carbon as a key component, including areas in aviation, heavy-duty and marine transportation, and the chemical industry. In this Roadmap, we explore how multidisciplinary approaches will enable us to close the carbon cycle and create a circular economy by defossilizing these difficult-to-electrify areas and those that will continue to need carbon. We discuss two approaches for this: developing carbon alternatives and improving our ability to reuse carbon, enabled by separations. Furthermore, we posit that co-design and use-driven fundamental science are essential to reach aggressive greenhouse gas reduction targets.

Next steps for solvent-based CO2 capture; integration of capture, conversion, and mineralisation.

In this perspective, we detail how solvent-based carbon capture integrated with conversion can be an important element in a net-zero emission economy. Carbon capture and utilization (CCU) is a promising approach for at-scale production of green CO2-derived fuels, chemicals and materials. The challenge is that CO2-derived materials and products have yet to reach market competitiveness because costs are significantly higher than those from conventional means. We present here the key to making CO2-derived products more efficiently and cheaper, integration of solvent-based CO2 capture and conversion. We present the fundamentals and benefits of integration within a changing energy landscape (i.e., CO2 from point source emissions transitioning to CO2 from the atmosphere), and how integration could lead to lower costs and higher efficiency, but more importantly how CO2 altered in solution can offer new reactive pathways to produce products that cannot be made today. We discuss how solvents are the key to integration, and how solvents can adapt to differing needs for capture, conversion and mineralisation in the near, intermediate and long term. We close with a brief outlook of this emerging field of study, and identify critical needs to achieve success, including establishing a green-premium for fuels, chemicals, and materials produced in this manner.

Solvent-Induced Selectivity of Isoprene From Bio-Derived Prenol.

In this work we demonstrate the selective catalytic conversion of prenol, which is an allylic alcohol that can be prepared from renewable resources to isoprene. The catalyst is an inexpensive molybdenum complex (Molyvan L) designed and used as an additive for lubricants. Isoprene is generated under relatively mild reaction parameters at 130-150°C, for 2 h, under vapor pressure conditions that do not exceed 50 psi. Two cases were studied: one in which Molyvan L was dissolved in a base oil at 1% concentration (weight/weight) and then mixed with a solvent and prenol and the other in which neat Molyvan L was introduced in the reaction and the base oil was replaced with the solvent and prenol. We investigated the selectivity of the reaction using the following solvents in both cases: dodecane, dodecanol, isododecane, octane, blendstock for oxygenate blending (BOB3), a fuel surrogate, a polyalphaolefin (PAO4), and methoxy polyethylene glycol (methoxy PEG350). Although conversion of prenol was above 94% in all experiments, isoprene was formed with various degrees of efficiency alongside a prenol isomeric alcohol, diprenyl ether and mixed ether via intramolecular and intermolecular dehydration reactions. Dodecane appeared to have the highest level of selectivity initially in base oil so we studied the effect of various dodecane-like solvents on isoprene yield and product profile. Surprisingly, octane (similar to dodecane) and isododecane (branched alkane) generated insignificant amounts of byproducts, essentially providing the highly desired isoprene with a very high selectivity. Branching of the solvent does not appear to have an effect on selectivity. Another advantage of this catalyst is the low loadings required to effect the transformation; that is, 0.25% (weight/volume) in the cases using neat Molyvan L and 0.5% (weight/volume) in the cases using Molyvan L dissolved in the base oil. Provided that prenol can be produced in large scale from bioresources, this work would enable the sustainable production of isoprene, in good yield, and with very high selectivity.

Integrated Capture and Conversion of CO2 to Methane Using a Water-lean, Post-Combustion CO2 Capture Solvent.

Integrated carbon capture and conversion of CO2 into materials (IC3 M) is an attractive solution to meet global energy demand, reduce our dependence on fossil fuels, and lower CO2 emissions. Herein, using a water-lean post-combustion capture solvent, [N-(2-ethoxyethyl)-3-morpholinopropan-1-amine] (2-EEMPA), >90 % conversion of captured CO2 to hydrocarbons, mostly methane, is achieved in the presence of a heterogenous Ru catalyst under relatively mild reaction conditions (170 °C and <15 bar H2 pressure). The catalytic performance was better in 2-EEMPA than in aqueous 5 m monoethanol amine (MEA). Operando nuclear magnetic resonance (NMR) study showed in situ formation of N-formamide intermediate, which underwent further hydrogenation to form methane and other higher hydrocarbons. Technoeconomic analyses (TEA) showed that the proposed integrated process can potentially improve the thermal efficiency by 5 % and reduce the total capital investment and minimum synthetic natural gas (SNG) selling price by 32 % and 12 %, respectively, compared to the conventional Sabatier process, highlighting the energetic and economic benefits of integrated capture and conversion. Methane derived from CO2 and renewable H2 sources is an attractive fuel, and it has great potential as a renewable hydrogen carrier as an environmentally responsible carbon capture and utilization approach.

Catalytic coproduction of methanol and glycol in one pot from epoxide, CO2, and H2.

An atom (100%) and energy-efficient approach to coproduce two commodity chemicals, methanol and glycol, has been demonstrated for the first time using H2, CO2, and epoxide as feeds. A basic medium used for CO2 capture, polyethyleneimine (PEI600), is shown to facilitate the formation of a key reaction intermediate, cyclic carbonates. Upon hydrogenation of cyclic carbonates in the presence of a homogenous Ru-PNP catalyst, a 1 : 1 mixture of methanol and glycol is produced. This approach has been demonstrated in one pot by adding all the required reactants directly or stepwise. The stepwise addition of reactants resulted in good yields (>95% for PG and 84% for methanol) and selectivity of products.

A novel high-temperature MAS probe with optimized temperature gradient across sample rotor for in-situ monitoring of high-temperature high-pressure chemical reactions.

We present a novel nuclear magnetic resonance (NMR) probe design focused on optimizing the temperature gradient across the sample for high temperature magic angle spinning (MAS) experiments using standard rotors. Computational flow dynamics (CFD) simulations were used to assess and optimize the temperature gradient across the sample under MAS conditions. The chemical shift and linewidth of 207Pb direct polarization in lead nitrate were used to calibrate the sample temperature and temperature gradient, respectively. A temperature gradient of less than 3 °C across the sample was obtained by heating bearing gas flows and adjusting its temperature and flow rate during variable temperature (VT) experiments. A maximum temperature of 350 °C was achieved in this probe using a Varian 5 mm MAS rotor with standard Vespel drive tips and end caps. Time-resolved 13C and 1H MAS NMR experiments were performed at 325 °C and 60 bar to monitor an in-situ mixed phase reverse water gas shift reaction, industrial synthesis of CH3OH from a mixture of CO2 and H2 with a Cu/ZnO/Al2O3 catalyst, demonstrating the first in-situ NMR monitoring of a chemical system at temperatures higher than 250 °C in a pressurized environment. The combination of this high-temperature probe and high-pressure rotors will allow for in-situ NMR studies of a great variety of chemical reactions that are inaccessible to conventional NMR setup.

Mechanistic Insights into Ruthenium-Pincer-Catalyzed Amine-Assisted Homogeneous Hydrogenation of CO2 to Methanol.

Amine-assisted homogeneous hydrogenation of CO2 to methanol is one of the most effective approaches to integrate CO2 capture with its subsequent conversion to CH3OH. The hydrogenation typically proceeds in two steps. In the first step the amine is formylated via an in situ formed alkylammonium formate salt (with consumption of 1 equiv of H2). In the second step the generated formamide is further hydrogenated with 2 more equiv of H2 to CH3OH while regenerating the amine. In the present study, we investigated the effect of molecular structure of the ruthenium pincer catalysts and the amines that are critical for a high methanol yield. Surprisingly, despite the high reactivity of several Ru pincer complexes [RuHClPNP R(CO)] (R = Ph/ i-Pr/Cy/ t-Bu) for both amine formylation and formamide hydrogenation, only catalyst Ru-Macho (R = Ph) provided a high methanol yield after both steps were performed simultaneously in one pot. Among various amines, only (di/poly)amines were effective in assisting Ru-Macho for methanol formation. A catalyst deactivation pathway was identified, involving the formation of ruthenium biscarbonyl monohydride cationic complexes [RuHPNP R(CO)2]+, whose structures were unambiguously characterized and whose reactivities were studied. These reactivities were found to be ligand-dependent, and a trend could be established. With Ru-Macho, the biscarbonyl species could be converted back to the active species through CO dissociation under the reaction conditions. The Ru-Macho biscarbonyl complex was therefore able to catalyze the hydrogenation of in situ formed formamides to methanol. Complex Ru-Macho-BH was also highly effective for this conversion and remained active even after 10 days of continuous reaction, achieving a maximum turnover number (TON) of 9900.

Efficient Reversible Hydrogen Carrier System Based on Amine Reforming of Methanol.

A novel hydrogen storage system based on the hydrogen release from catalytic dehydrogenative coupling of methanol and 1,2-diamine is demonstrated. The products of this reaction, N-formamide and N,N'-diformamide, are hydrogenated back to the free amine and methanol by a simple hydrogen pressure swing. Thus, an efficient one-pot hydrogen carrier system has been developed. The H2 generating step can be termed as "amine reforming of methanol" in analogy to the traditional steam reforming. It acts as a clean source of hydrogen without concurrent production of CO2 (unlike steam reforming) or CO (by complete methanol dehydrogenation). Therefore, a carbon neutral cycle is essentially achieved where no carbon capture is necessary as the carbon is trapped in the form of formamide (or urea in the case of primary amine). In theory, a hydrogen storage capacity as high as 6.6 wt % is achievable. Dehydrogenative coupling and the subsequent amide hydrogenation proceed with good yields (90% and >95% respectively, with methanol and N,N'-dimethylethylenediamine as dehydrogenative coupling partners).

Conversion of CO2 from Air into Methanol Using a Polyamine and a Homogeneous Ruthenium Catalyst.

A highly efficient homogeneous catalyst system for the production of CH3OH from CO2 using pentaethylenehexamine and Ru-Macho-BH (1) at 125-165 °C in an ethereal solvent has been developed (initial turnover frequency = 70 h(-1) at 145 °C). Ease of separation of CH3OH is demonstrated by simple distillation from the reaction mixture. The robustness of the catalytic system was shown by recycling the catalyst over five runs without significant loss of activity (turnover number > 2000). Various sources of CO2 can be used for this reaction including air, despite its low CO2 concentration (400 ppm). For the first time, we have demonstrated that CO2 captured from air can be directly converted to CH3OH in 79% yield using a homogeneous catalytic system.

Amine-free reversible hydrogen storage in formate salts catalyzed by ruthenium pincer complex without pH control or solvent change.

Due to the intermittent nature of most renewable energy sources, such as solar and wind, energy storage is increasingly required. Since electricity is difficult to store, hydrogen obtained by electrochemical water splitting has been proposed as an energy carrier. However, the handling and transportation of hydrogen in large quantities is in itself a challenge. We therefore present here a method for hydrogen storage based on a CO2 (HCO3 (-) )/H2 and formate equilibrium. This amine-free and efficient reversible system (>90 % yield in both directions) is catalyzed by well-defined and commercially available Ru pincer complexes. The formate dehydrogenation was triggered by simple pressure swing without requiring external pH control or the change of either the solvent or the catalyst. Up to six hydrogenation-dehydrogenation cycles were performed and the catalyst performance remained steady with high selectivity (CO free H2 /CO2 mixture was produced).